Strain-wave (harmonic) gear
Nidec FLEXWAVE strain wave reducers strain-wave (harmonic) gear
Nidec Drive Technology strain wave gearing in flat (D) and high-torque (B2) versions as component sets, simple contained assemblies and complete units, sizes 35 to 100, ratios 50 to 160 and allowable torque up to 382 Nm (series maximum).
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What are you specifying?
Select everything you need. A motor, drive and gearbox can be specified together as one axis.
Key specifications
| Ratio | 50–160:1 |
|---|---|
| Sizes | 35–100 |
| Allowable torque max | 382 |
| Variants | WPC component sub-assembly, WPS simple contained, WPU complete unit (hollow or input shaft), Smart-FLEXWAVE with torque, temperature and position sensors |
Summarised in our own words from NIDEC CORPORATION's published data; series maxima, individual models vary. Last checked 2026-10-30. Source 1
Notes on this data
Only allowable torque is published on the overview; rated/peak and lost motion not captured.
Specify Motion is not affiliated with NIDEC CORPORATION. Nidec and FLEXWAVE strain wave reducers are used only to identify the product. Comparisons use published figures; always confirm against the current datasheet.
Nidec FLEXWAVE strain wave reducers replacement and alternative options
Use these supply-network options as a starting point for an engineering check. We can also help source the original Nidec part. Published series figures do not establish an exact-model or drop-in replacement: confirm ratings, fit, interfaces and approvals for your application.
Ultra-flat cup-type strain-wave gear with a very short axial length, light weight and high stiffness for its size.
| Published maximum | FLEXWAVE strain wave reducers | LCD |
|---|---|---|
| Ratio (max) | 160:1 | 500:1 meets or exceeds |
Cup-type strain-wave gear component sets for building your own joint; the LCSG high-torque version lifts capacity by around 30% over the standard LCS.
| Published maximum | FLEXWAVE strain wave reducers | LCS / LCSG |
|---|---|---|
| Ratio (max) | 160:1 | 500:1 meets or exceeds |
Ultra-flat hollow-shaft strain-wave gear, combining a very low axial height with a through-bore for wiring.
| Published maximum | FLEXWAVE strain wave reducers | LHD |
|---|---|---|
| Ratio (max) | 160:1 | 500:1 meets or exceeds |
Figures are the highest published for each series and are not always measured the same way. A higher figure is not automatically a better choice: mounting, duty cycle, feedback, connectors and approvals matter too. An engineer will check the fit against your application before recommending anything.
Typical applications
What a strain-wave (harmonic) gear is
A strain-wave gear, often called a harmonic gear, reduces speed using three parts: an elliptical wave generator, a thin flexible toothed cup or hat called the flexspline, and a rigid circular spline with internal teeth. The wave generator deforms the flexspline so its teeth engage the circular spline at two points. Because the flexspline has typically two fewer teeth, each input turn advances it slightly, giving ratios of about 30:1 to 160:1 in one stage, with near-zero backlash.
When engineers choose a strain-wave (harmonic) gear
Choose a strain-wave gear for compact, lightweight, high-ratio reduction with near-zero backlash, such as robot joints, cobots, medical robots, aerospace and optics. Hollow versions allow cables through the centre. The trade-offs are torsional stiffness at low load, which is lower than some alternatives, limited input speed and the risk of tooth ratcheting under overload. For shock loads and heavy base joints, cycloidal reducers are often preferred.
How to specify the Nidec FLEXWAVE strain wave reducers
Send these with your enquiry and an engineer can confirm the right FLEXWAVE strain wave reducers variant or an equivalent:
- Ratio (:1)
- Rated, peak and momentary torque (Nm)
- Input speed limits (rpm)
- Torsional stiffness (Nm/arcmin)
- Hysteresis and accuracy (arcmin)
- Component set or housed unit
- Hollow shaft diameter and output bearing loads
Common mistakes to avoid
- Exceeding momentary torque and ratcheting the teeth
- Ignoring low-load stiffness in precision control
- Poor housing tolerances for component sets
- Using the wrong lubricant or quantity
Nidec FLEXWAVE strain wave reducers: frequently asked questions
Can you help replace Nidec FLEXWAVE strain wave reducers or source the original?
Send the full model code, quantity and required date. Our engineers can check original-part availability and assess suitable alternatives, including supply-network options where appropriate. We confirm compatibility and any changes needed before recommending a replacement.
What is the Nidec FLEXWAVE strain wave reducers?
Nidec Drive Technology strain wave gearing in flat (D) and high-torque (B2) versions as component sets, simple contained assemblies and complete units, sizes 35 to 100, ratios 50 to 160 and allowable torque up to 382 Nm (series maximum). Published series figures include ratio 50:1, ratio 160:1. It is made by NIDEC CORPORATION; Specify Motion can help source it or propose an equivalent.
Who makes the Nidec FLEXWAVE strain wave reducers?
The Nidec FLEXWAVE strain wave reducers is made by Nidec (NIDEC CORPORATION) and is listed here for engineers comparing options. Specify Motion is not affiliated with NIDEC CORPORATION; brand names are used only to identify the product.
What is the ratio of the Nidec FLEXWAVE strain wave reducers?
The published series minimum ratio is 50:1. Individual models and sizes in the FLEXWAVE strain wave reducers range vary, so check the exact variant against your duty cycle, mounting and environment, or ask our engineers to confirm the right size for you.
Is there an alternative to the Nidec FLEXWAVE strain wave reducers?
We can assess suitable replacement options. On published figures, LeaderDrive LCD and LeaderDrive LCS / LCSG are options to assess from our supply network. An engineer confirms the fit against your application before recommending anything.
Why do strain-wave gears have near-zero backlash?
The flexspline teeth are preloaded into the circular spline teeth by the elliptical wave generator, and many teeth engage at once. There is no clearance between teeth at the engagement zones, so backlash is close to zero. Lost motion comes mainly from elastic deflection.
What is the difference between a strain-wave component set and a housed unit?
A component set is the wave generator, flexspline and circular spline, which the machine builder mounts in its own housing with bearings. A housed unit adds a housing, output bearing and seals. Component sets save weight and space; housed units are easier to integrate.
Further reading: Harmonic vs planetary vs cycloidal · How to select a gearbox · Gearboxes and harmonic drives
Other strain-wave (harmonic) gear series
Engineer support
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Tell us how you use the Nidec FLEXWAVE strain wave reducers: the load, speed, duty and environment. Our engineers will confirm whether it is still the right part, find it for you, or propose an alternative that fits better.
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From enquiry to delivery
Send a part number or describe the application. Our engineers take it from there: the right product, a clear quotation, and delivery and support arranged.
- 01Tell us what you needSend a part number, or configure the application, quantities and timing.
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